FP Series Hot / Warm forging presses

  1. FP Series Hot / Warm forging presses
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    FP - X Hot Forging Presses

    FP - X Hot Forging Presses

    FP-X Flywheel Driven


    X type is directly driven by flywheel, so running speed is fast, forging materials and mold contact time is shortened, so mold service life is improved; due to simplified transmission mechanism, failure rate is reduced, and maintenance cost is greatly lowered.
     


     




    The design makes sliding gap variation be reduced to a minimum, and long guide rail design enhances overall rigidity and eccentric load capacity, so more suitable for precision multi-station forging operations.

    New-type Flywheel, Large Gear Suspension Mechanism

    Revised flywheel and gear suspension way to improve flywheel and clutch weak points. After improvement,

    1. Flywheel and large gear are hung on bearing, so weight is no longer hung on eccentric shaft, and copper lining will not heat up and can reduce wear of copper lining and improve service life when rotating.

    2. New-type suspension design can ensure running smoothly without deflection of flywheel and large gear, greatly reducing the noise generated when gear is in operation and improving gear service life.

    3. Internal bearing of flywheel adopts forced machine oil lubrication, ensuring never lack of machine oil and also improving service life of bearing due to cooling effect of machine oil.






    X-type Slider Guide Rails

    Slider guide rails adopt X-type design, fully overcoming the thermal expansion phenomenon caused by the heat conducted from mold to slider when forging.

     

     




     

     Semi-hermetic Clutch Mechanism

    The semi-hermetic clutch mechanism guides external cooling air into clutch through rotary motion, increasing heat dissipation effect and effectively reducing internal operating temperature of clutch, increasing contact area of lining sheets, enhancing clutch transmission torque, and at the same time prolonging service life of lining sheets.





    Ultra High Rigidity Machine Frame

    1. Strength of four steel plates on top of machine frame is strengthened to make it present an arched shape, enhancing machine frame rigidity and reducing machine frame deformation, at the same time sharing eccentric shaft load and reducing impact force on machine frame to protect eccentric shaft to avoid the occurrence of fracture.

     

    2. The structure of machine frame is optimized, enhancing machine frame rigidity and reducing internal stress load, so more suitable for heavy duty forging operations.



     
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    FP-XG Series Hot / Warm forging presses

    FP-XG Gear Driven 

    XG type is driven by gear, can reduce travel speed through gear ratio design to achieve slow molding effect. Applicable to forging molding of aluminum, copper and other non-ferrous materials, but also suitable for needs of long extension engineering forged steel parts, such as automotive transmission shaft CV-Joint.






    X-type Slider Guide Rails

    Slider guide rails adopt X-type design, fully overcoming the thermal expansion phenomenon caused by the heat conducted from mold to slider when forging.





    The design makes sliding gap variation be reduced to a minimum, and long guide rail design enhances overall rigidity and eccentric load capacity, so more suitable for precision multi-station forging operations.

    New-type Flywheel, Large Gear Suspension Mechanism

    Revised flywheel and gear suspension way to improve flywheel and clutch weak points. After improvement,

    1. Flywheel and large gear are hung on bearing, so weight is no longer hung on eccentric shaft, and copper lining will not heat up and can reduce wear of copper lining and improve service life when rotating.

    2. New-type suspension design can ensure running smoothly without deflection of flywheel and large gear, greatly reducing the noise generated when gear is in operation and improving gear service life.

    3. Internal bearing of flywheel adopts forced machine oil lubrication, ensuring never lack of machine oil and also improving service life of bearing due to cooling effect of machine oil.



    Semi-hermetic Clutch Mechanism

    The semi-hermetic clutch mechanism guides external cooling air into clutch through rotary motion, increasing heat dissipation effect and effectively reducing internal operating temperature of clutch, increasing contact area of lining sheets, enhancing clutch transmission torque, and at the same time prolonging service life of lining sheets.

    Ultra High Rigidity Machine Frame

    1. Strength of four steel plates on top of machine frame is strengthened to make it present an arched shape, enhancing machine frame rigidity and reducing machine frame deformation, at the same time sharing eccentric shaft load and reducing impact force on machine frame to protect eccentric shaft to avoid the occurrence of fracture.

     

     

    2. The structure of machine frame is optimized, enhancing machine frame rigidity and reducing internal stress load, so more suitable for heavy duty forging operations.





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    FP

    High Speed Forging Press is suitable for processing forgings needed in hand tools, autos, motorcycles, bicycles,trains, ships, machine tools, textile machines,woodwork machines, conveying equipment, mining machinery, hardware parts, etc. It's an indispensable machinery equipment for modernized forging plants,because it can produce precision forgings that can meet customer's quality and delivery requirements.The machine is a sharp production tool for forging plants.


     

    Features



    1. The upward and downward material-topping design canreduce the inclination of mold cavity to minimize material consumption and save on materials.

    2. Strong start-up force ensures high production efficiency.

    3. High-speed travel between forging materials and molds canextend the serving life of molds.

    4. The travel specification of machine are different from tradition ones, and the length of travel can be increased to facilitate processing of various forgings.

    5. The operation winds installed at both sides of the machine frame can facilitate the transmission of forgings and enable automatic pressing operation.

    6. The box-type machine frame features rigid structure that is ideal for cold, warm or hot forging operations and tun out high-precision forgings.

    7. High production efficiency, simple operation, easy main-tenance and low production cost.

    8. The transmission system boasts a special design that can help reduce noise pollution.

    9. A special design to tackle mold-sticking conditions canmake molds return to their normal state for easy operation.

    10. The double-guide design promise great strength of inclination, allow heavy eccentric load and enables multi-forging operations to wok out precision forgings.

    11. The centralized lubricated system can reduce frictionsamong varied machined parts.

    12. Mutiple safety-operation circuit system assures the safety of operations.

    13. Precision fitted with CNS specification.
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    FP-G

    Feature

    1. The upward and downward material-topping design reduces the inclination of the mold cavity so as to minimize the material consumption and so as to save materials.

    2.Strong motivity ensures high production efficiency.

    3. High speed traveling between the forging materials and the molds extends the working life of the molds.

    4. The machine has a long stroke which is different from the conventional short stroke such that the machine is more suitable for conducting variouskinds of forging operations.

    5. The windows formed in both sides of machine frame facilitate the transmission of forging and enable automatic pressing operation.

    6. The box-type machine frame has high rigidity which is ideal for cold, warm or hot forging operations and which ensures high-precision forging.

    7. High production efficiency 'simple operation' easy maintenance and low production cost.

    9. Specially designed mold stick release device can easily solve the mold jammed problem and ensures easy operations.

    10. The long guide way design features with better anti-inclination, allows heavy eccentric load, enables multi-forging operations and ensure high-precision forging.

    11. The centralize lubrication system reduces frictions among various mechanical parts.

    12. Multi-safety operation circuit system assures the safety of operators.

    13. Our machine meets the CNS inspection standards in terms of accuracy.

    14. The machine is suitable for making longer parts and material vertical to forge such as alloy, aluminum parts. It is double geared driven which offers higher torque. FPG type can adjust the press stroke speed(SPM) but FP type can't.